Sustainability starts with smart choices. At DIS Sensors, one of those choices is developing sensor solutions that are perfectly tailored to our customers’ applications. Whether it’s a simple software adjustment or a completely new design, we help companies around the world find a sensor that is not only functional, but also future-ready. How do we do it? You’ll find out in this blog.
From Standard to Specific: Customization as a Sustainable Choice
Every sensor application is unique. That’s why we offer customization—ranging from adjusting measurement ranges, filters, or output types in the software, to designing entirely new sensor housings. Custom doesn’t always mean starting from scratch. In many cases, our standard technology is adapted intelligently to fit a unique situation.
Why is this sustainable? Because a custom sensor often consumes less energy, withstands environmental factors better, and has a longer lifespan. That means less material usage, fewer replacements, and reduced transport—ultimately resulting in less waste.
Drop-In Replacements: Extending the Life of Existing Systems
A great example of sustainable customization is the development of so-called drop-in replacements—sensors that match the form factor, connection, and functionality of the component they replace. No changes are needed to the machine or system—just swap the sensor.
This approach has been widely used to replace mercury sensors. Once popular, these are now banned due to health and environmental concerns. We’ve helped customers replace them with safe, digital alternatives—without needing to rebuild their entire system. This saves time, money, and resources.
Smart Configuration Is Often Enough
Did you know that a small software change is often all you need to create a sensor that fits your application perfectly? Think of setting a different tilt angle, adjusting output voltage, or enabling specific filters. Instead of building an entirely new sensor, we create a unique configuration using one of our existing series.
This approach is not only efficient, but also sustainable. It maximizes use of existing technologies while avoiding unnecessary engineering and production. And you still get the assurance that your sensor meets the high-quality standards you expect from DIS Sensors.
Collaboration Is the Key to Sustainable Innovation
We never develop custom sensor solutions alone. Together with our distributors and customers, we define the measurement challenge in detail. We ask the right questions: What do you want to measure? Under what conditions? And what are the requirements regarding mounting, output, and durability?
By collaborating early in the process, we can make better choices—both technically and ecologically. And that pays off. Sustainable solutions aren’t just better for the environment; they’re also more reliable, cost-effective, and future-proof.
STIGAB x DIS Sensors
Since 2018, STIGAB and DIS Sensors have worked closely together, driven by shared values like quality, innovation, and customer focus. What began as a conversation at the SPS trade fair has grown into a long-term collaboration with impressive results.
DIS Sensors’ product development increasingly aligns with global sustainability goals. For STIGAB, this sustainable approach unlocks new opportunities. “We now see the potential to grow in areas where we previously weren’t very active,” says director Helena from STIGAB. By leveraging our expertise in sustainability, STIGAB is able to tap into new markets and respond better to evolving customer needs.
Curious about our collaboration with STIGAB? Read more here!
Looking Ahead to a Cleaner Industry
DIS Sensors works daily on innovative sensor solutions that contribute to a more sustainable world. By replacing outdated or harmful technologies with safe, energy-efficient alternatives, we actively help reduce environmental damage.
Whether it’s replacing mercury sensors, optimizing agricultural machinery, or monitoring solar energy systems—our sensors help make systems more efficient, safer, and more sustainable.
Interested in Sustainable Custom Sensor Solutions?
Looking for a sensor that fits your application without compromising on sustainability or quality? Contact our team or explore our custom sensor options. Together, we’ll create the best—and most responsible—sensor solution.
